The Gas Cylinder Monitoring System (GCM), from Process Solutions Corp., is a simple yet sophisticated solution for monitoring and tracking gas cylinder assets, supply, and usage. Fully customizable, our GCM Systems can feature real-time supply tracking via continuous pressure measurement, live asset tracking via QR coding, and cloud integration through an online portal that offers fleet overview, predictive analysis, and usage statistics. We can even add and program custom features into your personal GCM System to create a fully encompassed solution that streamlines your processes and reduces stress from manual operator rounds, procurement, and record keeping.
- real-time, continuous gas supply monitoring with low-level alarms
- cloud-based monitoring for predictive analysis, historical usage, and remote access
- QR coding system for easy tracking and access to documentation
- easy to scale, expand, and retrofit into any process
- choose the features that fit your needs at a price that fits your budget
Automated Gas Cylinder Monitor for Real-Time Supply
Our Gas Cylinder Monitoring Systems can be equipped with real-time pressure/level monitoring capabilities via rugged, industrial quality pressure sensors. With a color touchscreen graphical interface, the GCM visually displays supply of each gas cylinder, whether a single, critical gas cylinder or a facility full of them. The graphical interface also provides low-level alarms that will notify operators when supply is running low and needs reordering.- transmit pressure/supply readings of gas cylinders via Modbus TCP directly to DCS, PLC, or building automation system (for example: LonWorks, BACnet)
- user-friendly color touchscreen graphical interface that visually indicates real-time pressure/level in gas cylinders
- remote monitoring with 24/7, real-time gas supply readings anywhere with web access
- pressure accuracy: 0.25% BFSL
- low level and timer-based alarms with notifications when supply is running low via local display, text, as well as email, etc.
- eliminate operator rounds to manually check pressure/gas supply
- prevent unnecessary down time and costly emergency gas delivery fees
Cloud-Based Gas Cylinder Monitoring System
[su_image_carousel source="media: 25738, 25737, 25736, 25739" limit="4" slides_style="photo" controls_style="light" crop="2:1" columns="1" adaptive="yes" spacing="yes" align="right" max_width="50%" captions="yes" arrows="yes" dots="no" link="image" target="blank" autoplay="8" loop="yes" speed="slow" image_size="full" class=""] Imagine never having to guess the supply in your gas cylinder. Users can know, in real-time, what blends, lot numbers, expiration dates, and pressure levels you have on site. All this can be accessible from any computer or smartphone. Thatâs exactly what the Gas Cylinder Monitoring System (GCM) from Process Solutions Corp. delivers via its cloudâbased online portal. With our portal, managers can log in to a passwordâprotected dashboard that displays live gas cylinder status. QR-coded bottles, historical usage trends, and compliance documentationâcan all be  centralized and available 24/7. Whether youâre at a refinery, research facility, hospital, or laboratory, our GCM portal eliminates manual operator rounds and spreadsheet headaches. Instead, receive real-time alerts when pressure is low, track expiration dates, and simplify certification management. Furthermore, integration via Modbus TCP, BACnet, EtherNet/IP, or LonWorks makes it seamless to bring cylinder data into your existing automation or DCS system. By combining live pressure monitoring with a user-friendly, cloudâhosted portal, our Gas Cylinder Monitoring Systems help you boost safety, cut costs, reduce errors, and maintain complianceâall with complete visibility anywhere you have internet access.- 24/7 cloudâbased access to gas cylinder supply data and documentation
- lowâlevel and expiration alerts via portalâmanaged alarms (text/email and colorâcoded timers)
- use your own network/server or we can host the server for you
- cloud-based monitoring for predictive analysis, historical usage, and remote access
- choose the features that fit your needs at a price that fits your budget
- portal includes basic site maintenance and operational updates
Automated Gas Cylinder Tracking to Simplify Documentation
Gain total visibility and control over every gas cylinder in your fleet with our custom QR code labels, which are easy to access and view from any mobile device. Each cylinder is assigned a unique QR code thatâs scanned at every touchpoint to log status, location, and documentation in real-time. Access live updates, download usage reports, and easily send vendor challans from the cloudâbased system. Get up and running quicklyâno complex installs required. Optimize tracking, streamline operations, and ensure full compliance without the hassle.- live tracking of gas assets via QR scanning system: location, gas blend / type / composition, expiration and installation dates, lot numbers, and more
- access documentation through a password protected, cloud-based web portal from any mobile device
- efficient management of Certificates of Analysis and other documentation
- enhance environmental and safety compliance with automated record keeping
- reduce operational costs and human error
Scalable Gas Bottle Monitor System
Our gas cylinder monitoring system is both flexible and expandable. From a simple GCM that monitors a single critical gas cylinder to an advanced GCM system that monitors a whole network of gas assets, we can integrate a Gas Cylinder Monitoring System that fits your exact requirements. To fit scaling requirements, our GCM interfaces can be panel mounted or we can even provide a tabletop graphical user interface. In addition, we can program custom features or functions into our gas cylinder monitoring systems as specified by the user. Our electrical and programming engineers are happy to work directly with end-users to include any functions allowing a seamless and hassle-free experience. Whether a prebuilt GCM system or one that's made custom-to-order, we assemble these Gas Cylinder Monitors in our in-house, ISO certified workshop.IoT Gas Cylinder Tracking and Monitoring via Cloud Servers
Cloud Machine Configuration
- 2.5 Ghz or better
- 4Ccore / 16 GB server
- 200 GB hard disk
- email on SMTP configuration (customer provided)
- OS can operate on Windows as well as Linux
How our Gas Cylinder Monitoring System Works
In our Gas Cylinder Monitoring System, industrial pressure sensors constantly monitor the supply in gas cylinders. As gas depletes, the pressure/level thus the supply, decreases. Once hitting a user-defined low level alarm setpoint, the user interface will alert operators via text, email, or optional LED light that a gas bottle is running low. This allows operators, in effect, to know exactly when a gas bottle needs replacement. As a result, a GCM system helps users prevent critical process disruptions and avoid costly emergency gas deliveries. The pressure sensors can install directly on the graphical interface of the GCM system, directly on the gas cylinder itself, or anywhere along the stainless steel tubing in between. Furthermore, our Gas Cylinder Monitoring systems feature a sturdy design that can install both indoors or outdoors. Common Users of Our Gas Cylinder Monitoring System
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