We specialize in providing critical asset and process monitoring solutions to industrial facilities and industrial automation systems through the use of wireless cloud computing technology. Our engineers can seamlessly integrate independent processes to communicate directly with your DCS, even in the most remote locations. As a result, our industrial wireless monitoring systems increase operational safety, ensure environmental compliance, and improve productivity and efficiency by reducing downtime.
- near real-time view of any asset, equipment, or automation process
- easy to retrofit with existing equipment and sensors
- bring all operations data back to control room, DCS, PLC, etc.
- optional, easy to use cloud-based portal with trending data, predictive analysis, as well as custom programmed functions to suit your specific needs
Easy to Implement Wireless Monitoring Systems to Optimize Process Automation
Furthermore, with our cloud software and remote monitoring transmitters, users can view real trends of data from any device, anywhere in the world. Our wireless monitoring systems are suitable for any application and be customized to fit your exact needs while providing custom online portals to bring all your data to the cloud in a way that makes sense for you.
- loop-powered or solar options with battery back-up for remote data points
- customizable alarm options, password protection, and industry-leading security
- scalable: from transmission of one single data point to the engineering and installation of an entirely new automation system
- low-cost: save money by not running copper wires, save money compared to big name brands, save money by effectively prioritizing and managing maintenance plans
Make Any Data Point Go Wireless
Our industrial remote monitoring systems are designed and assembled in-house here in Houston, Texas in our ISO certified workshop. We offer multiple certifications and approvals, thus ensuring quality and safety for most any application. We supply a wide range of industrial instrumentation and provide engineering support to build entire automation systems with remote control and real-time process monitoring. Our industrial wireless monitoring solutions are flexible and we can retrofit them into any application, meaning you can also save money by using your existing sensors and instrumentation.
- pressure transducers, temperature transmitters, level transmitters and switches, flow meters and controllers, vibration, LVDT position sensors, and more
- GPS tracking
- gas detection
- brake and tire temperature and pressure monitoring
- cameras with recording capabilities
- any sensor necessary for your application
- communication via various Ethernet protocols, MQTT, cellular, LoRaWAN, and more
Remote Monitoring of Industrial Process via Cloud Software
With our intelligent process insight, operators gain an unprecedented look into their industrial processes. Going beyond the basics, your data can also integrate into our sophisticated Cloud Computing software. We develop our software in-house and can provide a completely custom program that brings all your data to one place and presents it in a way that is actually useful and meaningful.
Our Cloud Solutions give you smart insight into your processes as well as asset performance. This will help you make informed decisions to increase safety and prioritize maintenance in addition to de-bottlenecking processes and much more. We provide insight on near real-time data for numerous data points for example, temperature, pressure, vibration, level, gas detection, and much more.
Applications that Benefit from Industrial Wireless Monitoring Systems
- rotating equipment vibration monitoring
- temperature and pressure profiling
- pipelines and transportation
- power plants as well as nuclear energy
- remote monitoring of tanks, for example: CNG, nitrogen, hydrogen, etc.
- fans and pumps equipment health
- maintenance predictions and prioritization
Examples of Current Industrial Wireless Monitoring Systems
Gas Cylinder Monitoring System
The Gas Cylinder Monitoring System (GCM) is an innovative solution that enhances the safety, efficiency, and compliance of gas storage and usage across various industries. Our GCMs allow users to seamlessly view and track important gas cylinder data such as gas type, blend, composition, expiration dates, lot numbers, etc., in addition to optional real time pressure monitoring to know the exact supply on hand – all of which is accessible for viewing on the web or app via a cloud server.
- live tracking of gas assets via optional QR scanning system: gas blend / type / composition, expiration and installation dates, lot numbers, and more
- access documentation through password protected, cloud web portal from phone or computer
- ethernet enabled with access to Modbus and other protocols
- efficient management of certificates of analysis and other documentation
- enhance environmental and safety compliance with automated record keeping
- reduce operational costs and human error
Tanker Truck Fleet Monitoring
Our Tanker Truck Fleet Monitoring Systems are ideal for live monitoring to reduce breakdowns, prioritize preventative maintenance, increase safety, and verify custody transfer metrics. These all-in-one packages can transmit any desired data point to a local display. In addition, data can upload directly via cellular data to a custom cloud-based portal hosted on our highly secure server or host it on your own internal network. Accessible from anywhere around the globe, operators and management can monitor tanker trucks in real-time to protect critical assets.
- live fleet monitoring via GPS tracking
- dual SIM capabilities for remote areas
- monitor: brake temperature, tire pressure, tire temperature, tank fill, cameras and screenshots to verify fill level, or any custom metric upon request
- battery backup and solar charging
- on-board display and system settings controller
Gas Plant Remote Monitoring
Our gas plant monitoring systems bring unprecedented safety and insight to your operations. By bringing all data to one convenient dashboard, operators can quickly see all aspects of their plant. This provides total process oversight and allows operators to easily identify if equipment is not performing as expected. Thus, our industrial wireless monitoring systems help prioritize maintenance schedules to prevent downtime and optimize budgets. Furthermore, these metrics along with data points on gas detectors help increase plant safety and our gas plant monitoring systems even offer alarms to ensure safety comes first.
- remote monitoring of equipment and processes with data compiled usefully in an online dashboard
- low cost of implementation with no copper wires necessary; use existing equipment and sensors
- increase operator safety and prioritize maintenance budgets and labor
- decrease maintenance costs, reduce downtime, and eliminate unexpected equipment failure
CNG Gas Compressor Station
Get near real-time monitoring of CNG gas compressor stations with Process Solutions Corp. The process is simple - our engineers will discuss your specific needs and help develop a system that assists you with achieving your remote monitoring goals. Whether new builds or retrofitting an existing operation, our industrial wireless monitoring systems can transmit any signal output directly to your existing DCS, PLC, etc. In addition, we can bring the same data to a cloud-based portal to provide easy online oversight of your data, performance trends, and predictive analysis. Our in-house software designers can provide a quick turn around at a price that has opened the door to numerous of our existing users. Typically, the entire process can take as little as 1 to 3 months and we provide on-going software improvements over time.
- seamlessly collect all your data and bring it back to the control room
- our wireless transmitters can retrofit into your existing operation, thus saving time and money to implement
- as an option, data can then integrate to cloud software that we develop in-house and host on our secure servers, AWS, or on your own server at your direction and preference
Tank Monitoring
We currently provide real-time monitoring for stationary tanks as well as truck fleets. From tank level and pressure measurement to temperature monitoring and real-time fill / empty tracking, we can track inventory in real-time, provide records for custody transfer, and more. Your system can also include any custom metric or data point in the monitoring system. If monitoring tanker trucks, beyond monitoring the product and tank status, we can also monitor the health of the truck including GPS location, brake temperature, tire pressure and temperature, and more. Real-time monitoring provides safety for personnel, equipment, and the environment and can help prevent unnecessary downtime.
- remotely track product flow, fill / empty levels, tank pressure, tank temperature, and more
- monitor truck fleet location, tank pressure, tire temperature and pressure, brake temperature, on-board cameras, and more
- compatible with SAE J1939 truck automation, provides local display for the driver as well as remote monitoring for operators
- reduce and prioritize maintenance activities while increasing personnel, equipment, and environmental safety
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