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Horner Automation

SmartRail I/O Expansion for HMI Controllers

SmartRail I/O Expansion for HMI Controllers

SmartRail I/O expands the input / output capacity of Horner OCS All-in-One controllers. SmartRail uses fieldbus technology and can be installed locally or hundreds of meters away. Highly expandable and scalable with several communication base options, SmartRail modular I/O allows for granular digital and analog input / output configurations to suit any specification without wasted space or hardware cost. Multiple SmartRail I/O Bases can be used – limited only by the performance requirements of the application. SmartRail Ethernet I/O is compatible with any OCS controller with built-in Ethernet.
  • local expansion I/O or remote I/O up to 500 meters away
  • expand to 8 modules per base and 16 bases per network
  • screw-type terminals, standard spring-clamp style optional
  • flexible fieldbus selection: CsCAN, Ethernet, CANopen, Profibus
New Product Announcement
Some modules in the SmartBlock I/O Series, from Horner Automation, are considered "mature" and will soon no longer be in production. We recommend considering the Horner OCS-I/O for new users and new applications in need of remote Input / Output.
Regular price $414.00 USD
Regular price Sale price $414.00 USD
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SKU:HE599CNX100

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Some modules in the SmartBlock I/O Series, from Horner Automation, are considered "mature" and will soon no longer be in production. We recommend considering the Horner OCS-I/O for new users and new applications in need of remote Input / Output.

 

SmartRail I/O Series from Horner Automation

SmartRail I/O expansion modules are an input / output system for Horner automation controllers offering a choice of Fieldbus networks (CsCAN, Ethernet, CANopen, and Profibus). It is a flexible input / output system that can be applied as a local expansion I/O or remote I/O distributed over hundreds of meters. The SmartRail, from Horner Automation, is a compact I/O system - supporting 128 input / output points in a footprint of only 3.5H x 8.75W (in).

  • flexible Fieldbus selection
  • local I/O expansion or remote input / output up to 500m away
  • expand to 8 modules per base, as well as 16 bases per network
  • screw-type terminals, standard spring-clamp style optional

 

SmartRail is Easy to Configure

SmartRail gives you the benefit of Fieldbus I/O with much less complex configuration. This modular I/O is easily configured using Cscape programming software. Just select your I/O base - and then start adding I/O modules. Cscape even calculates I/O power usage for you automatically - so you’ll never overload an I/O base.

 

Common Uses of SmartRail I/O Expansion from Horner Automation

  • manufacturing, for example: custom OEM products, food processing, automotive parts
  • power management, back-up generation, as well as HVAC and environmental control
  • semiconductor applications
  • mobile and packaging machinery
  • water treatment
  • pump, motion, compressor, and distributed conveyor control

 

Switch to Horner OCS-I/O

Horner-OCS-I-O-Remote-Input-Output-for-Automation-Control

The Horner OCS-I/O is a flexible, highly expandable Input/Output system that can be applied as a local expansion I/O or as remote I/O distributed over hundreds of meters. With expandability up to 7 modules per base as well as 16 bases per network, OCS-I/O can handle almost every Input / Output need. Additionally, it includes a CsCAN In and CsCAN Out port, which allows users to easily daisy-chain multiple bases without requiring extraneous custom wiring.

  • local expansion I/O or remote I/O up to 500 meters away
  • expandable with up to 7 modules per base and 16 bases per network
  • screw-type terminals standard; spring-clamp style optional
  • nine I/O modules to choose from, all with different I/O capabilities
  • compact design to allow easy installation into existing control systems
  • configures with easy-to-use, free Cscape programming software

Standard Models of the SmartRail I/O Expansion Series

Model ID Configuration
CNX100 (Base) CsCAN Base. Compatible with all XL series, NX, QX, RX, RCX, and ZX; standard CsCAN bandwidth (1x), thus supporting up to 500m network distance.
CNX100-1MB (Base) SmartRail CsCAN I/O Base - 1MB version; for larger systems as expansion I/O, with 8x normal CsCAN bandwidth, but limited to 25m distance; not for XLE Series and XLT Series.
ETX250 (Base) SmartRail Ethernet I/O Base with Modbus TCP and EtherNet/IP support; features built-in unmanaged switch; supports up to 8 I/O modules drawing up to 1.5A @ 5VDC; also supports up to 256 digital and 32 analog I/O per base.
COS100 (Base) CANopen Base; compatible with all XL Series Controllers with CANopen Firmware.
HE599ADC170* 4 channel Analog Outputs, 12-bit. Supports 0-10V.
HE599DAC106* 4 channel Analog Outputs, 12-bit. Supports 0-20mA, 4-20mA.
HE599DIM510* 8 DC Inputs (24VDC pos/neg logic).
HE599DIM610* 16 DC Inputs (24VDC pos/neg logic).
HE599DIM610-03* 16 DC Inputs (12VDC pos/neg logic).
HE599DIM710 32 DC Inputs (24VDC pos/neg logic). SmartLink Terminal Strip (HE599TRM040) and Expansion Cable (HE599CBL040 - 0.5m or HE599CBL240 - 2.0m) required.
HE599DIQ512* 8 DC Inputs (24VDC, pos/neg logic). 8 Relay Outputs (2A).
HE599DQM502* 8 Relay Outputs (125VDC or 250Vac), 2A.
HE599DQM506* 8 DC Outputs (24VDC, pos logic, 0.5A).
HE599DQM602* 16 Relay Outputs (125VDC or 250Vac), 2A.
HE599DQM606* 16 DC Outputs (24VDC, pos logic, 0.5A).
HE599DQM706 32 DC Outputs (24VDC, pos logic, 0.2A). Recommend SmartLink Terminal Strip (HE599TRM040) and Expansion Cable (HE599CBL040 - 0.5m or HE599CBL240 - 2.0m) OR SmartLink Relay Output Strip (HE599RLY037) and Expansion Cable (HE599CBL037 - 0.5m or HE599CBL237 - 2.0m).
HE599MIX116* 2 channel Analog Inputs + 2 channel Analog Outputs. 12-bit resolution, channel-by-channel selectable for 0-20mA, 4-20mA, 0-10V.
HE599RTD100* RTD Inputs - 4 channel, 0.1˚C. Supports Pt-100.
HE599THM100* Thermocouple Inputs - 4 channel, 0.1˚C (typical). Supports J, K, T, R.
Note: A SmartRail Base is required to use SmartRail Modules.
*Available with spring-clamp terminals - contact us to order.

Features of the SmartRail




Overview of SmartRail I/O Series




SmartRail Ethernet Base




Using SmartRail with EtherNet/IP